Induction Hardening Machine
Metal Hard with Induction Hardening Machine is a specialized device proposal for surface hardening of metal and copper component by induction heating machine. This process doing a heat treatment the surface layer of work piece(area) fast using electromagnetic induction and then quenching in with water, oil, and other cooling system. Induction hardening machine result in A Hardened surface with a soft and flexible core, ideal for application requiring wear resistance and low energy strength.
Induction Hardening Machine
Specification
1. FAST HEATING: The fastest rate of heating is less than 1 second, and the rate of heating is available for adjustment and digital control system.
2. GENERALY APPLICABLE: It can be used to heat various metal parts ( can replace the removable induction coil for different shape.
LOW POWER CONSUMPTION: as compared with traditional vacuum tube high frequency machine, the heat efficiency can be over 95%.
3. HIGH EFFECTIVENESS: it is applicable to control the temperature for heating work pieces that it has such features as uniform heating, fast warming and limited toxic horizon.
4. HIGH EFFICIENCY: IT can work continuously for 24 hours for comprehensive full load design. and with the function of automatic setup, just one person can operate it that can save the process.
5. SMALL SIZE AND LIGHT WEIGHT: it has a weight of only several dozens of KGS and with small size that can save the space of the workshop and can be moved conveniently.
6. EASY OPERATION: CNC design, easy installation and simple operation that you learn to operate it within several minutes. it can be started to perform heating operation on condition that water and power supply is available.
7. ENVIRONMENTAL PROTECTION: it is free of any noise, exhaust gas and dust that can provide a much better environment for the workers than the conventional heating with such fuels as coal, gases, and oil.
INDUCTION QUENCHING MACHINE
COLUMN MOVABLE SERVO CNC QUENCHING MACHINE
The quenching machine mainly uses digital control system. The stepper motor drive spindle motor with variable frequency. design for human nature
Small size , Low failure rate, human-machine interface + manual programming, convenient and reliable operation, easy to learn. This product includes fully enclosed and semi-enclosed sub (it can be customized according to user needs). it is applied to the shaft of processing demanding, rodents, and irregular parts of the quenching (such as a variety of shaft, screw, gear, driving wheel, crank, the long axis of the bearing position, plates and other relevant parts
MAIN FEATURE
1. Quenching time is short, parts of the HRC value can be adjusted.
2. The working rotation set any speed of any interval to meet the coaxial diameters different.
3. quenching range size accurately.
4. Part layer deep meet the technical requirements, similar to non-oxidative quenching(if required can also be quenched in the protective atmosphere.
5. Low quenching deformation.
6. Reproducible well in the process.
7. Easy to quench multiple local of work piece.
TECHNICAL PARAMETER
Model = MT500
>Travel = 0-500
>Torque = 20N.M
>Spindle speed = 0 – 1000r/min
>Max. diameter of quenching work piece = 0 – 300mm
>Work piece weight = 100
>Cooling method = spray quenching
>Dimensions(mm) = 2050 x 800 x 1800
>Weight = 900
Model = MT1000
>Travel = 0-1000
>Torque = 36N.M
>Spindle speed = 0 – 1000r/min
>Max. diameter of quenching work piece = 0 – 500mm
>Work piece weight = 200
>Cooling method = spray quenching
>Dimensions(mm) = 3100 x 1000 x 2500
>Weight = 1500
CNC QUENCHING MACHINE
Infrared Temperature Measurement System
Infrared Temperature Measurement Induction Heating Machine
Our Induction Control System, which control the work pieces heating temperature by the adjustment of machine output power, general control accuracy is +/- 5-10 degree.
Infrared Temperature Measurement system
The infrared detect machine, can equipped to any model of our induction heating machine. So it can detect the temperature & Control the Temperature.
Who Are We
>Malhotra Technologies was founded in 2006, which is engaged in R&D. production and sale of solid induction heating machine professionally manufacturer. Induction heating machine are series of products range from 3kw to 100kw, including the ultra-high/high/ super-audio/medium frequency induction heater, IGBT energy saving IF power supply and special equipment (High-frequency quenching machine, medium-frequency , super audio-annealing machine, brazing, induction hardening machine, purpose welding machine, railway river furnace, etc). it was certified to ISO9001: 2008 quality system. Our conception is human-oriented, service the society with reputation. “The quality and prestige are the first” i our mission. The principle is “communal development, mutual benefit, we are looking forward to cooperate with you to create a bright future.