INDUCTION HEATING MACHINE
An Induction Heating Machine Heats metal objects using electromagnetic induction. It creates a magnetic field that generates small electric currents (eddy currents) within metal. These currents cause the metal to heat up quickly, allowing precise and controlled heating without direct contact induction heating is energy-efficient, fast and clean making it deal for application like metal hardening, soldering and forging. This Technology is commonly used in manufacturin, as it provides a safe and consistent way to heat metals for various industrial proccess.
End Bar Heating (induction heating machine)
End bar heating is a process used to quickly heat the ends of metal bars, often for forging, bending,or other shaping purpose. This is done using induction heating machine. where high-frequency currents create a magnetic field that heats the metal directly. This method is fast, efficient and precise allowing only the ends of the bars to be heated to the desired temperature without affecting the rest of the metal.
end bar heating Process it simple word
Positioning: Metal bars are placed so that only the ends are positioned near or inside an induction coil. This coil is specially designed to focus the electromagnetic field on the ends, leaving the rest of the metal unaffected.
Creating Heat with Magnetic Fields: When an alternating electric current passes through the coil, it creates a magnetic field around the metal. This magnetic field induces small electric currents (called eddy currents) within the metal itself. The natural resistance of the metal to these currents causes it to heat up quickly.
Controlled Heating: One of the main advantages of this process is control. By adjusting the frequency and power of the current passing through the coil, only the ends of the bar can be heated to the desired temperature. In end bar heating, super audio frequencies (typically between 10–50 kHz) are often used, allowing for precise, even heating of the metal surface.
Post-Heating Processing: Once the ends of the bars are heated to the right temperature, they are removed from the coil and ready for immediate use in further processes such as forging, bending, welding, or other forming techniques.
Steel Bar Forging
Steel bar forging is a process used to shape steel into specific forms by applying heat and mechanical force. This process is commonly used in industries like automotive, aerospace, and manufacturing, where high-strength, durable components are required. more industial company required. Malhotra Technologies (INDUCTION MASTER) is a reputed company that manufactures and supplies a broad assortment of Induction heating machine
steel bar forging process
1. Heating: The steel bar is heated to a high temperature, usually between 1,200°F and 2,200°F (650°C to 1,200°C), in a furnace or using induction heating. Heating the steel makes it more malleable and easier to shape.
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Forging: Once heated, the steel bar is placed into a forging machine, such as a hammer or press. These machines apply significant force to the heated steel to shape it. The steel can be hammered, pressed, or squeezed into the desired shape, whether it’s a simple bar, a complex part, or something in between. The process can be done in several stages, depending on the complexity of the shape being created.
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Shaping: During the forging process, the steel is shaped into specific parts, such as shafts, gears, or other components. The force causes the steel to flow into molds or around dies, resulting in the desired shape and size.
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Cooling: After the forging is complete, the steel is allowed to cool. The cooling process is controlled to ensure the steel retains its strength and toughness. In some cases, additional heat treatments like quenching (rapid cooling in water or oil) or tempering (controlled reheating) are applied to further enhance the material’s properties..
Who Are We
Malhotra Technologies Established in 2007, Malhotra Technologies (induction master) is a reputed company that manufactures and supplies a broad assortment of (INDUCTION HEATING MACHINE) induction-hardening machines, high-frequency induction heaters, medium-frequency power heaters, UHF induction heaters, annealing machine, sintering machine, electroplating rectifiers, heat-treatment machine, and brazing machine. They also supply products like 15 series induction heaters, 25 series induction heaters, 35 series induction heaters, 70 series induction heaters, medium frequency power heaters, melting machine frequency power heaters,s and forging furnace frequency power heaters. These items are developed using high-quality raw materials procured from retailers following international norms. .
Super Audio Induction Heating Machine
A super Audio frequency induction heating machine (SAFIH)is a specialized devices used for heating materials, typically metals, using electromagentic induction at super audio frequencies (often around 10KHZ to 50KHZ).A super audio frequency induction heating machine utilizes high-frequency electromagnetic fields to generate heat within conductive materials. Here are some key aspects.
Ultra High Frequency Induction Heating Machine
(UHF) Ultra High Frequency Heating Machines (Induction heating machines) are specilaized devices that use electromagnetic waves at ultra-high frequencies (typically 300 MHZ to 3 GHZ) to heat materials such as plastics, ceramics, and certain composition as well as food products in industrial processing.
High Frequency Induction Heating machine
The price of high-frequency induction heating machine in India range depending on the machine’s power capacity, frequency range, and application needs. Typically, these machines range up to ₹1.5 lakh to over ₹10 lakh.